ESPL: CAE Solutions

Working Principle

ESPL: Working Principle

Many basic questions arise in the minds of ESPL engineers while working on the challenging CAE assignments. As the name itself suggests, Computer Aided Engineering, CAE process is greatly aided by the use of computers. But nevertheless, strong engineering basics becomes a vital factor for any engineer working on CAE assignment for getting the best results.

“We are engineers first & not just CAE tool operators”. This is our working principle and with this approach, we have developed expertise in different areas of CAE. Questioning the CAE assignment with the 4W + H in order to meet the results and customer expectation.

Execution Steps:

  • Understand Customer’s simulation requirements
  • Analyze those requirements from Design Engineering Perspective
  • Simulate
  • Optimize product/ process

CAE Services

ESPL offers wide range of CAE services for simulating Structures and/ or Flow and/ or Heat Transfer.

Structural Simulations

Static Dynamic Explicit Thermal
Linear / Non-Linear Modal Vehicle Crash Steady State
Strength Transient Loads Drop Test Transient
Buckling Random Vibration Forming CFD Coupling


Multi-Body Fatigue / Durability Optimization Customization
Rigid Body Life Prediction Topology Scripting
Flex Body Fatigue Safety Factor Weight New Methods
Coupling with FEM LCF / HCF Multi-Disciplinary Customization

CFD Simulations

Flow

  • Steady State/ Transient
  • Incompressible/ Compressible
  • MRF/ RBM/ Porous Media
  • Multi Fluid/ Phase/ VoF
  • Fluid Structure Interaction
  • Aero Accoustics

Heat Transfer

  • Steady State/ Transient
  • Conjugate Heat Transfer (CHT)
  • Radiation
  • Coupling with FEM

1D Simulations

ESPL: 1D Simulations
  • Engine Thermal Management
  • Engine Coolant Circuit
  • Battery Thermal Management
  • 1D-3D CFD Co-simulation

Process Simulations

Plastic Manufacturing

  • Shrinkage/ Warpage Prediction
  • Part line optimization
  • Tonnage Estimation
  • Fibre orientation mapping for FEM

ESPl: Plastic Manufacturing

Sheet Metal Forming

  • Single/ Multi step forming
  • Thinning/ Thickening
  • Blank size optimization
  • FLD Plots
  • Residual stress mapping for FEM
ESPl: Sheet Metal Forming

CAE Tools

Pre Processors

  • ANSA, Hyperworks Suite, Ansys Spaceclaim

Structural Analysis

  • Abaqus Standard, Nastran, Ansys, Radioss

Crash Analysis

  • Abaqus Explicit, LS Dyna, Radioss

Fatigue Analysis

  • FEMFAT , Design Life , Ansys Fatigue

CFD

  • Star CCM+, Ansys Fluent, Ansys CFX, Accusolve

1D Simulation

  • GT Suite (Expertise)

Multi-body Simulation

  • ADAMS, Motionsolve

Post-Processor

  • Hyperview, Metapost, Abaqus Viewer, Ensight

HPC Cluster

ESPL hosts in house HPC cluster which is capable of simulating massive sized analysis computation.

  • 140 cores
  • Intel Xeon E5 2680v4 processors
  • 1172 GB DDR4 RAM
  • Infinitiband connectivity
  • Solid state hard drive
  • Linux OS
ESPL: HPC Cluster

Automotive CAE

ESPL is extensively working in providing CAE Solutions for the automotive domain. We understand topology of different automotive systems, standard simulation requirements and challenges associated with each. This leads to expertise support with minimum inputs from the customer.

ESPL: Powertrain

Powertrain

ESPL: Transmission

Transmission

ESPL: HVAC

HVAC

ESPL: Electric & Hybrid

Electric & Hybrid

ESPL: BIW / Vehicle Body

BIW / Vehicle Body

ESPL: Seating System

Seating System

ESPL: Interiors / Exteriors

Interiors / Exteriors

ESPL: Underhood

Underhood

Other CAE

ESPL: Medical Devices

Medical Devices

ESPL: ATV

ATV

ESPL: Wind Turbine

Wind Turbine

ESPL: Heavy Engineering

Heavy Engineering